Course Description This is a combination course of Mechanical Integrity Operating and Maintenance Procedures For more information on this course, contact Customer Service at 1-800-769-1199. Course Highlights Mechanical Integrity Day One - 8:00 a.m. to 5:00 p.m. Introduction   •Background: Motivations for mechanical integrity   •Background: Regulations and interpretations Designing an MI Program   •Workshop: Scoping MI program implementation Developing an MI Program Equipment Focus   • Covered equipment   • Inspection and testing   • Workshop: Developing an ITPM plan Management Systems Focus   • Quality assurance   • Workshop: Developing a quality assurance plan   • Equipment deficiency resolution Day Two - 8:00 a.m. to 3:00 p.m. Personnel Focus   • Procedures   • Training   • Workshop: Identifying written procedures for your MI program Implementing/Maintaining an MI Program   • Results management   • Computer systems   • Equipment files   • Reliability   • Workshop: Developing a program implementation task list   • Workshop: Defining roles and responsibilities for MI program implementation Continually Improving an MI Program Operating and Maintenance Procedures Day One - All Day Introduction: What is an effective procedure?   • Workshop: Writing effective instructions Regulations and standards for operating and maintenance procedures   • Deciding what procedures are needed   • Workshop: Developing a task inventory Gathering information for a procedure   • The three “islands” of information   • When/why the procedure will be performed   • Main steps, substeps, details, hazards, precautions   • Workshop: Performing a task analysis Formatting the procedures   • Document control features — headers and footers   • Introductory items — procedure titles, sections, and section titles   • Step-by-step formats   • Work documentation features   • Discussion: Which format(s) is right for your facility? Writing step-by-step instructions   • 10 rules for writing the most effective instructions   • Workshop: Improving a set of step-by-step instructions Day Two - Half Day Addressing operating and maintenance limits and deviations in step-by-step procedures   • Defining “operating and maintenance limits,” “deviations” and related terms   • Identifying deviations that may occur, including:   • Errors of omission   • Errors of commission   • Defining procedural boundaries using:   • Conditional statements   • Warnings and cautions   • Workshop: Creating a procedure from the task analysis information Addressing operating and maintenance limits and deviations in continuous operations   • Listing process parameters and setpoints   • Identifying the worst-case and more likely consequences   • Developing troubleshooting steps, preventive measures, and corrective actions   • Workshop: Developing a table of operating and maintenance limits and troubleshooting guidelines Verifying, validating, and certifying procedures   • Workshop: Conducting a field walk-through Managing changes to procedures   • What is considered a “change?”   • Protocol for making and distributing changes   • Timeliness vs. technical accuracy, quality assurance, and buy-in   • Developing your plan of action For more information on this course, contact Customer Service at 1-800-769-1199.     Thomas Williams 1-865-671-5804 trwilliams@absconsulting.com William Bradshaw 1-865-671-5829 wmbradshaw@absconsulting.com   For more information on this course, contact Customer Service at 1-800-769-1199.

Related Courses Understanding Codes and Standards for the Process Industries Process Safety Management Compliance Onsite Course This course can be taught at your facility. Find out more. Related Services Working independently or teaming with your staff, we can develop technical documents such as operating limits tables, process safety information, training materials, on-the-job checklists, and procedures for any and all tasks. MI consulting services Related Resources Mechanical Integrity Guidelines from AIChE. We wrote the book on mechanical integrity. Get yours from AIChE.